Intelligent Care Diagnostic System of Instaguard Device

Intelligent Care Diagnostic System of Instaguard Device is an industrial digital and intelligent monitoring and management tool integrating care, diagnosis and management. Holographic data access integration is completed through multidimensional data access IotHub, AI intelligent prediction and accurate fault positioning are completed by using Metafacture of pre-training large model and industrial knowledge atlas, and finally, various data protocols are provided for client system and Instaguard front-end display system through Fastkit to achieve fusion and presentation. It provides data overview, real-time Kanban, unit account, device file, diagnosis atlas, abnormal diagnosis history, care report, organization device tree and other functions for customers. The customers can master the device operation state at any time and anywhere, timely find out the device abnormality and fault reasons, reduce the risk and loss of accidental shutdown, and improve the production efficiency and management efficiency.Instaguard adopts the micro-service architecture mode, which is divided into multiple micro-services according to the system function module and data processing flow, and realizes self-selection service of functions for users. It integrates lightweight container technology to realize unified deployment of micro-services, resource scheduling optimization, automatic CI/CD, and user-transparent upgrades.Instaguard platform storage adopts the mixed architecture mode of relational database, NoSQL and file system to realize multi-source heterogeneous data storage of structured data, unstructured data and semi-structured data. It provides Web and various data output protocols for users. The system supports multi-dimensional data input through Mqtt, message queue subscription and push, Restful API, etc. At the same time, it supports multiple protocol data output such as standard cloud API and OPC SERVER interface, and can package and integrate the system functions into the user-specified platform.

The following table provides an overview of each product components of Instaguard.

Product Components	Description
Large screen for intelligent care	It supports multi-dimensional unit data visualization, early warning notification integration and organization-level health statistics, and realizes rapid insight and decision support for device operation and maintenance.
Process overview	It supports real-time data integration and interactive status presentation of upstream and downstream processes of device, and enables visualization and data drive of process optimization and operation and maintenance decision.
Intelligent unit care	It supports the realization of panoramic visualization of unit health status through intelligent Kanban, and forms a full-chain operation and maintenance view covering "Unit-device-measuring point" in combination with hierarchical management of unit and device account, enabling device health assessment, fault diagnosis and operation optimization decision.
Intelligent unit diagnosis	It supports the in-depth diagnosis of device status through multi-view atlas analysis, and forms a closed-loop operation and maintenance system covering "data insight-abnormal early warning-report generation-hardware linkage" in combination with abnormal history tracking, AI/manual diagnosis report management and IOT hardware status monitoring, improving the efficiency of device health assessment and the accuracy of decision-making.
Intelligent statement management	It supports operation duration statistics of device, fault early warning monitoring, energy consumption efficiency analysis and organization-level data aggregation, supports user-defined query conditions and data export, and helps to optimize operation and maintenance decision and improve business efficiency.
System management	It supports organization tree structure adjustment, user life cycle management, dynamic role authority allocation and message push strategy customization, and realizes safe and compliant access to platform resources and efficient access to business information.

The following table provides an overview of each product component of the IOTHub

Product Components	Description
IOTHub	It supports rapid device access through standardized coding rules, has core capabilities such as device binding/unbinding, parameter configuration, collection strategy issuing, etc., supports device status monitoring, data link maintenance and multi-protocol adaptation, and establishes a strict device deletion protection mechanism to ensure data integrity.
Configuration management	It supports the full life cycle operation and multi-dimensional measuring point configuration of the unit, realizes multi-condition measuring point retrieval based on IOT number, hardware type and organizational structure, and ensures accurate association and dynamic maintenance of device parameters and business data.
Algorithm management	It supports the creation, version control, unit binding and engineering deployment of multi-type algorithms, realizes the dynamic association between algorithm flow and unit-level business scenarios, and has the functions of task execution monitoring, log tracing, closed-loop management of input and output data, and ensures the efficient implementation and accurate operation of algorithm models from R&D to industrial site.
Development access management	It supports the full life cycle management of the liaison party, interface resource allocation and device data routing configuration, realizes API-based customized data interaction, call frequency control and operation audit, and ensures the efficient and safe integration of the external system and the intelligent diagnosis platform.
Dictionary management	It supports the standardized definition and dynamic maintenance of core data such as bearing parameters, acquisition strategies and product attributes, realizes flexible configuration of extensible attribute library through dictionary management, realizes unified modeling and reuse of device types, measuring point configuration and early warning rules in combination with the template design of unit and device model library, and ensures the consistency and efficient management of the full life cycle data of device.
Account management	It supports user life cycle operation, refined role permission allocation and dynamic maintenance at department level, realizes compliance access and control of system resources and flexible expansion of organizational structure, and ensures operation security and collaboration efficiency of the platform.

System	LAN1 Configuration	LAN2	EtherCAT Configuration #1	EtherCAT Configuration #2
Linux	• Initial IP: 192.168.1.200 • Network Name: enp1s0	-	EtherCAT Master Network Name: enp3s0	EtherCAT Master Network Name: enp4s0
Windows	-	Win10	-	-

Ethernet Port

Ethernet Port Communication Specifications